Dry type transformer manufacturer factory today: Why do transformers use silicon steel sheets as iron cores? Transformers use silicon steel sheets as iron cores because silicon steel sheets have high magnetic permeability and low resistance. In a transformer, the iron core mainly undertakes the role of conducting magnetic flux. Therefore, the magnetic permeability of the iron core is very critical. Silicon steel sheet is a specially treated steel with very high magnetic permeability, can effectively conduct magnetic flux, and can reduce the loss of magnetic flux and eddy current loss. In addition, the transformer will produce electromagnetic induction phenomenon during the working process, which will generate eddy current in the iron core. These eddy currents cause loss of energy and heating of the core, reducing the efficiency of the transformer. The silicon steel sheet has low resistance characteristics, which can reduce eddy current loss and improve the efficiency of the transformer. Therefore, using silicon steel sheet as the material of the transformer core can improve the efficiency of the transformer, reduce energy loss, and reduce heat generation of the transformer, thereby prolonging the service life of the transformer. See extra information on https://www.canwindg.com/products-detail-127763.
Rising temperature: The capacity of the transformer will decrease as the temperature rises. Therefore, it is necessary to consider the appropriate heat dissipation method and heat dissipation area when designing the transformer to ensure that the temperature rise of the transformer does not exceed the allowable range. Connection method: Different transformer connection methods, such as star, delta, etc., will also affect the capacity of the transformer. For the star connection, the capacity of the transformer can be increased by about 3 times; for the delta connection, the capacity of the transformer is relatively small. Insulation level: The insulation level of the transformer determines the insulation capability and safety performance of the transformer, and also affects the capacity of the transformer. To sum up, the capacity of the transformer is related to factors such as input voltage and output voltage, load nature, temperature rise, connection method and insulation level. When selecting a transformer, it is necessary to comprehensively consider various factors according to the actual situation to ensure the normal operation and stability of the transformer.
Power Quality and Distribution Transformers – The efficiency of distribution transformer substations is significantly affected by power quality. These transformers, which are critical components of the electrical distribution system, convert high-voltage electricity into lower voltage levels suitable for end-use applications. The performance and efficiency of these transformers largely depend on the quality of power they receive. Poor power quality, characterized by voltage sags, swells, harmonics, and flicker, can lead to increased losses in power distribution transformers. These losses can be categorized into two types: core losses and copper losses. Core losses occur due to variations in the magnetic field within the transformer’s core, while copper losses occur due to the resistance of the transformer’s windings. Both these losses are exacerbated under conditions of poor power quality, leading to decreased efficiency of the transformer.
A China slitting line produces longitudinal cuts in a master coil of steel to predetermined narrower widths. These smaller coils are then sent to downstream operations such as metal stampers, tube producers or roll forming houses that will use the material in their final product. Customized slitting line machine equipment mainly includes the following: Loading trolley, double support uncoiler, feeding device, traction leveling machine, trimming shearing machine, deviation correction feeding device, longitudinal shear line, waste edge winder, feed rack, pre separation device, tensioner, feeding roller, winding shearing machine, steering drum, rear axle, discharge trolley, winding auxiliary support, hydraulic system and electrical system, etc.
CANWIN adheres to the business policy of high -end manufacturing, intelligent equipment + intelligent factory, comprehensively improves the quality of products and the cutting speed and precision, accelerates the transformation of development mode, and promotes the upgrading of industrial structure In terms of new product development, the company relies on the “Guangdong university of technology provincial thin plate processing and cutting technology engineering center”as an innovation platform, continuously trains and introduces technological talents, and provides intellectual support for the company to enhance soft power and rapid development.
Oil immersed transformers are the most commonly used equipment mainly because of their simple structure and reliable operation. It has faster heat dissipation, uniform conduction, and better insulation performance than the dry-type transformer.Oil transformers are used in power distribution or electrical substations. Their transformer core and coils are immersed in oil, which cools and insulates. Oil circulates through ducts in the coil and around the coil and core assembly, moved by convection.
A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.
As a result of mutual inductance, a transformer produces a transformed voltage or current when the magnetic flux produced by one winding (primary winding) links with another winding (secondary winding). There is a magnetic coupling between these two windings, and they are electrically isolated. In addition, magnetic reluctance is also known as opposition to magnetic flux flow. If, for example, the magnetic flux produced by a primary winding passes through air or any nonferrous material in order to reach a secondary winding in a transformer, it would result in a reduction in magnetic flux. Due to the high reluctance of air or nonferrous materials, it will reduce magnetic flux. Find more information at https://www.canwindg.com/
Epoxy resin is non – combustible, flame retardant, self – extinguishing solid insulation material, safe and clean. It is also a solid insulation material with proven insulation and heat dissipation technology for more than 40 years.Epoxy resin products can be used for dry type transformer, for insulation parts, for instrument transformer, for electrical composite parts and for room temperature curing. Epoxy resin dry transformer uses epoxy resin as insulation material. The high and low voltage windings are made of copper tape (foil), industrial epoxy resin is poured in vacuum and cured, forming a high strength FRP body structure. Insulation grade F, H. Epoxy resin dry transformer has the characteristics of good electrical performance, strong resistance to lightning impact, strong resistance to short circuit, small size and light weight. Temperature display controller can be installed to display and control the operating temperature of the transformer winding to ensure the normal service life of the transformer.
As a professional energy storage system manufacturer, Canwin specialized in battery energy storage system and containerized energy storage system manufacturing. An energy storage system, often abbreviated as ESS, is a device or group of devices assembled together, capable of storing energy in order to supply electrical energy at a later time. In the energy storage systems, the lithium energy storage battery only interacts with the energy storage converter at high voltage, and the converter takes power from the AC grid to charge the battery pack. Or the battery pack supplies power to the converter, and the electric energy is converted into AC by the converter and sent to the AC power grid.
To accommodate the needs of grid voltage changes, the high-voltage side of the transformer has taps, which can be adjusted by adjusting the number of turns in the high-voltage winding to regulate the output voltage on the low-voltage side. Rated current (A): The current allowed to pass through the transformer for a long time under rated capacity. No-load loss (kW): The active power drawn when a rated voltage at rated frequency is applied to one winding terminal and the remaining windings are open circuit.It is related to the performance and manufacturing process of the core silicon steel sheet, as well as the applied voltage.