Lead frames manufacturer today: We have 45 professional mold technicians and 5 mold design engineers.The company’s minimum punching distance is 0.2MM.the mold parts processing accuracy to 0.005MM, and the overall assembly accuracy to 0.01MM.Our R&D team has more than 10 years of experience in the precision stamping parts industry and can provide one-stop services from product evaluation to mold design, manufacturing, assembly, mold trial, and production. After the mold assembly is completed, professional mold technicians will be arranged to conduct mold trials. Advanced quality testing equipment will be used to test the dimensional accuracy, surface quality, internal structure of the first product, and may also conduct mechanical properties, functional testing, salt testing. Advanced Equipment – DOBBY NXT stamping equipment mainly adopts a toggle design, which can automatically adjust the equipment parameters to meet different stamping needs. This equipment is mainly used to manufacture precision hardware, electronic components, auto parts and other products that require high-precision processing. 40T-60T punching machines are mainly used in the metal stamping forming process and can meet the needs of various industries for high-precision and high-efficiency metal stamping parts. Its equipment, especially the SDS series servo punch machines, combines traditional mechanical punch machines with digital servo control systems, which can handle various stamping processes in an intelligent, composite, and green way to meet the needs of difficult-to-process forming materials. Read additional information on automotive metal stamping.
Dongguan Fortuna Metals has invested a great deal in quality control with the latest equipment, including optical comparators and coordinate measuring machines to assure that every metal stamping, weldment, and assembly, large or small, is delivered on time with the highest quality. At our plant, quality control is paramount from start to finish. We have a complete tool kit of machines and systems to meet rigid customer demands. We start with consistent suppliers and approved sources that know the needs of our customers. We apply the latest equipment and processes including, SPC, TQM, and material trace-ability. Having an experienced quality technicians and production team is how we are able to meet your specific quality requirements.
Design Features To Optimize For CNC Machining – Incorporating specific design features can significantly improve the efficiency and quality of CNC machined parts. Paying attention to these details can enhance the machining process and result in superior products. Hole and Slot Design – Holes and slots are common features in CNC machined parts. Optimal hole sizes and depths vary depending on the material and intended function. Generally, avoiding extremely deep or very small holes can prevent issues during machining. When designing slots, consider the width, depth, and spacing. Properly designed slots can enhance the part’s functionality and make machining more straightforward. Avoiding overly narrow or deep slots can reduce the risk of tool breakage and ensure smooth machining.
Choose Appropriate Tolerances: While tight tolerances may be necessary for certain features, applying them universally can increase costs. Apply tighter tolerances only where they are crucial to the part’s function. For non-critical areas, looser tolerances can suffice. Reducing Waste and Improving Efficiency – Minimizing material waste and optimizing machining efficiency are key to cost-effective CNC machining. Nesting and Optimal Stock Sizes: Efficiently nesting parts on the raw material can reduce waste. By strategically arranging parts on the material sheet or bar, you can maximize the use of the material and reduce scrap. Additionally, selecting stock sizes that closely match the final dimensions of your part can minimize excess material removal. Read more details on https://www.dgmetalstamping.com/.
Progressive die: In one stroke, different processes are completed at different positions of a set of molds, that is, a set of molds is used to complete the stamping process of products. Each stroke of the mold can stamp out one or more products. It is suitable for mass production, product processing with relatively complex shapes and requiring multiple processes to complete. Features: High degree of automation, enabling unmanned production. The mold has a long life, can reduce assembly errors and improve the dimensional accuracy of the parts. Advantages: high production efficiency and fast processing speed. The product quality is good because the movement trajectory and speed of the material are relatively stable, ensuring the accuracy and consistency of the product. Save materials and reduce material waste and loss.
Whether you’re a seasoned engineer or just starting, these insights will streamline your design process and enhance the performance of your machined parts. Let’s dive in and unlock the full potential of CNC machining for your projects. Key Design Considerations For CNC Machining – Designing parts for CNC machining involves several crucial considerations. Focusing on these areas can help you create parts that are easier to manufacture, perform better, and are more cost-effective.
We have 8 R&D staff responsible for mold design and technical evaluation. They have more than 10 years of experience in stamping and CNC fields. Fortuna has 70 sets of punching machines with the tonnage from 25T to 220T and 42 imported Japanese CNC lathes, which can fully satisfy the diversity of customers’ products and orders. Fortuna has its own processing equipment that can independently develop, process, produce, and inspect products, which greatly accelerates product delivery and improves quality control. Fortuna takes pride in its high efficiency and completion rate. When Fortuna receives a customer order, we are able to provide samples within 20-30 days and mass production within 10-20 days.